Introduction of FTT-01 Thickness Tester

The FTT-01 Thickness Tester from Cell Instruments represents a cutting-edge solution for precise and reliable measurement of plastic film thickness. This industrially stable unit is controlled by a Programmable Logic Controller (PLC) and operated through an intuitive Human-Machine Interface (HMI) touch screen, ensuring ease of use and accuracy in thickness measurement. This advanced instrument employs a mechanical scanning method to measure the thickness of various materials, including plastic films, sheets, fabrics, textiles, membranes, paper, foil, wafers, and more.

Advantages of FTT-01 Thickness Tester

The FTT-01 Thickness Tester offers numerous advantages that make it a valuable asset in quality control and material assessment:

1. PLC Control and HMI Touch Screen Operation: The instrument is equipped with a PLC control system, providing industrial-level stability. The HMI touch screen allows for user-friendly and efficient operation.
2. Automatic Presser Foot Lifting: The FTT-01 features an automatic presser foot lifting mechanism, streamlining the testing process and ensuring consistent and accurate measurements.
3. Real-time Display: The instrument provides a real-time display of maximum, minimum, average, and standard deviation measurements, allowing for instant analysis and quality control.
4. Test Result Storage and Micro Printing: With the capability to store test results, the FTT-01 facilitates record-keeping and traceability. Micro printing further enhances documentation.
5. Optional RS232 Port and Software: The inclusion of an RS232 port allows for connectivity with optional software, offering additional data analysis and reporting capabilities.
6. Sample Feeding Options: The instrument accommodates both manual and automatic sample feeding, providing flexibility based on user preferences and testing requirements.

Why do you need FTT-01 Thickness Tester?

1. Product Quality Assurance: Ensures consistent film thickness, preventing defects such as uneven appearance, poor performance, or reduced durability.
2. Cost Control: Optimizes material usage, reducing production costs associated with excessive material consumption.
3. Regulatory Compliance: Meets industry standards, particularly in sectors like food packaging and medical devices, ensuring compliance with thickness requirements for safety and performance.
4. Process Optimization: Acts as an indicator of a well-controlled manufacturing process, allowing for the identification and correction of deviations or equipment issues.
5. Material Efficiency: Optimizes thickness to ensure efficient use of material resources, reducing waste.
6. Customer Satisfaction: Meets customer expectations for specific product dimensions and performance characteristics, enhancing satisfaction and fostering repeat business.

What is the purpose of the FTT-01 Thickness Tester?

- Ensuring product quality and consistency.
- Facilitating cost control through material optimization.
- Guaranteeing regulatory compliance in industries with strict standards.
- Enabling process control and optimization.
- Enhancing material efficiency and reducing waste.
- Meeting customer expectations for specific product dimensions and performance characteristics.

Application

The FTT-01 Thickness Tester employs a mechanical scanning method to measure the thickness of a diverse range of materials, including:

- Plastic films
- Sheets
- Fabrics
- Textiles
- Membranes
- Paper
- Foil
- Wafers

Specifications

Standards

The FTT-01 Thickness Tester complies with various international standards, ensuring accuracy and reliability in thickness measurements. Some of the standards include:

- ASTM D374-99: Standard Test Methods for Thickness of Solid Electrical Insulation
- ASTM D1777: Standard Test Method for Thickness of Textile Materials
- ISO 3034:2011: Corrugated fiberboard-Determination of single sheet thickness
- ISO 534-2011: Paper and board-Determination of thickness, density, and specific volume
- ISO 4593: Plastics; Film and sheeting; Determination of thickness by mechanical scanning

Technical Feature

The FTT-01 Thickness Tester features a robust configuration with key technical features:

- Controlled by a PLC and operated through an HMI touch screen.
- Automatic presser foot lifting for convenience and consistency.
- Real-time display of maximum, minimum, average, and standard deviation measurements.
- Test result storage and micro printing capabilities.
- Optional RS232 port with software compatibility.
- Both manual sample feeding and automatic feeding options are available.

The FTT-01 Thickness Tester is a state-of-the-art instrument that ensures precise thickness measurements, contributing to product quality, cost efficiency, regulatory compliance, and overall process control across various industries.