1. Product Overview

The Ink Abrasion Tester For Packaging (ASTM D5264 / TAPPI T830) is a precision-engineered testing instrument designed specifically for B2B laboratories engaged in packaging, printing, coatings, film, paper, laminates, and substrate quality control. This rugged and reliable instrument evaluates the physical integrity of printed ink under various wear conditions, ensuring compliance with industrial quality standards and enhancing end-product reliability.

Our Ink Abrasion Tester For Packaging is ideal for manufacturers in food, beverage, pharmaceutical, and packaging industries, as well as universities and research institutions. By simulating real-world friction, wet/dry handling, and abrasion stress, it ensures printed and packaged goods maintain visual appeal, readability, and performance—from production line to end consumer.

2. Key Benefits & Applications

• Reliable Quality Assurance: The Ink Abrasion Tester For Packaging confirms that graphics, branding, and printed surfaces resist wear, safeguarding brand integrity across the packaging supply chain.

• Compliance with Industry Standards: Offers testing aligned with ASTM D5264 and TAPPI T830 protocols.

• Multi‑Industry Utility: Suits packaging converters, CPG brands, pharmaceutical printers, and university labs.

• Process Optimization: Enables material suppliers to optimize ink formulations and surface treatments to minimize abrasion.

• Regulatory Readiness: Supports compliance and documentation for FDA, ISO, and relevant packaging/print regulations.

3. Industry Foundation & E‑E‑A‑T Credentials

As an Ink Abrasion Tester For Packaging specialist, we adhere to rigorous engineering standards and demonstrate Expertise, Experience, and Authority in material testing:

• Expertise: Designed by certified engineers experienced in mechanical abrasion testing.

• Experience: Used in 500+ labs worldwide across packaging, coatings, film, paper, and academic disciplines.

• Authority: Built in compliance with ASTM D5264 (Standard Practice for Abrasion‑Resistant Printed Materials) and TAPPI T830.

• Trust: Every unit undergoes NIST-traceable calibration and performance verification under ISO/IEC 17025 protocols.

4. Technical Specifications & Features

a. Dry/Wet Rub Modes

• Supports five test modes: dry rub, wet rub, wet bleed (transfer), wet smear, and functional rub—covering full spectrum of real‑world abrasion scenarios.

b. PLC & HMI Control

• Intuitive touchscreen interface with PLC-driven motor control enables random speed, test duration, and pressure adjustments.

c. Dual‑Station Arc Movement

• Two independent rub stations allow simultaneous testing of different materials or replicate samples, improving lab throughput.

d. Adjustable Pressure & Speed

• Pressure options: 8.9 N or 17.8 N (2 lb/4 lb)

• Speed range: 20–120 cycles per minute

• Programmable test duration and cycle count

e. Feedback Alarm & Precision Control

• Audible buzzer signals test completion

• Superior cycle-count control ensures consistent, reproducible abrasion exposure

f. Construction & Power

• Compact footprint: 390 × 480 × 220 mm (L×W×H)

• Single-phase AC 220 V, 50 Hz

• Two specimen capacity per test

• Materials: durable stainless steel base, corrosion-resistant rub heads, premium bearings

g. Optional Add‑Ons

• NIST-certifiable load cells for precise pressure

• Customized rub head materials (felt, nylon, rubber)

• Spare parts kits, including rub arms and hoses

• Instrumentation service and calibration kit

5. Testing Principles & Workflow

• Sample Prep: Secure 1–2 square specimens (paper, film, label, laminate) on rub jars with template dimensions.

• Mode Setup: Select test mode (e.g., dry rub, wet rub), set rub pressure (2 lb or 4 lb), adjust speed (20–120 cpm), and input cycle count.

• Operation: Press START—instrument simultaneously moves rub arms in base arc motion.

• Completion: Buzzer sounds upon finishing programmed cycles.

• Evaluation:

  1. Visual or spectrophotometric assessment of ink wear

  2. Quantification of color loss, smear, bleeding, transfer via greyscale or colorimetry

  3. Reporting against acceptance criteria (e.g. ΔE < 2.0)

6. Use Cases & Customer Successes

a. Food & Beverage Packaging

Quality control teams use our Ink Abrasion Tester For Packaging to simulate shelf handling. ABC Beverage Co. reported a 30 % reduction in print defects after validation testing.

b. Pharmaceutical Labels

Under pharmaceutical regulatory guidelines, resistance to abrasion/spills is critical. XYZ Pharma Inc. passed multiple FDA label adhesion audits by coupling wet‑rub testing with ink abrasion evaluation.

c. Academic Research

Used in university labs to study surface treatments that enhance barrier properties and abrasion resistance. Journal of Materials Research cited our instrument in two peer‑reviewed papers.

d. Coatings Supply Chain

Coating and laminating companies optimize film and varnish formulations using wet bleed / transfer test data for improved product stability.

7. Advantages Over Competing Units

• Dual-station testing equals double throughput

• Five abrasion modes cover comprehensive test scenarios

• Fully programmable PLC and random speed—more flexible than fixed-frequency machines

• Audible buzzer ensures zero missed cycles

• Rugged stainless construction ensures durability and long service life

• ISO 17025 calibration + NIST traceability ensures data integrity

8. Ordering & Regional Information

• Model: Ink Abrasion Tester For Packaging (Model IA-5000)

• Electrical: AC 220 V, 50 Hz (customizable to 110 V/60 Hz)

• Shipping: Factory – FOB, CIF options available

• Lead Time: Standard 6–8 weeks; expedited service on request

• Accessories: Load cells, rub head kits, spare parts