Box Compression Tester Pressure Testing Machine Compression Detection For Carton

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xTest Range | 0.25KN, 0.5KN, 1KN, 2KN, 5KN, Etc | Resolution | 0.01N |
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Deformation Error | ≤±1mm | Plate Parallelism | ≤1mm |
Loadcell Error | ±1% | Test Speed | 5~300mm/min |
Return Speed | 100mm/min | Compression Speed | 10±3mm/min |
Stacking Speed | 5±1mm/min | Units | N/Lbf /kgf |
Analysis | 7-inch Touchscreen With Curve Analysis And Integrated Thermal Printing | Output | RS232 (optional) |
Power | AC 220V 50Hz |
Box Compression Tester Pressure Testing Machine Compression Detection For Carton
The Box Compression Tester is an essential instrument designed to evaluate the compressive strength and performance of packaging containers, including corrugated boxes, plastic barrels, and more. This tester is widely used in various industries, such as packaging, food, medicine, beverage, and logistics, to ensure that packaging can withstand the stress of shipping and handling.
By measuring the resistance of containers to external compressive forces, the Box Compression Tester helps businesses assess whether their packaging solutions can endure stacking, transportation, and storage conditions. The tester simulates real-world conditions to measure the strength of packaging materials, ensuring the integrity of products during transit.
Why You Need a Box Compression Tester
Compression resistance is a critical factor in determining the quality and durability of shipping containers. The Box Compression Tester provides valuable insights into how well packaging can protect its contents against external pressure. It helps businesses identify weak points in their packaging, reducing the risk of damage during shipment and storage.
Whether you are testing corrugated boxes, plastic barrels, or paper packaging, this device ensures that your packaging meets the required standards for compressive strength and can withstand the rigors of distribution and handling. The Box Compression Tester is ideal for quality control teams, packaging engineers, and manufacturers looking to enhance their packaging designs.
Key Features of the Box Compression Tester
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Multiple Test Modes: The Box Compression Tester offers three primary test modes to simulate real-life scenarios:
- Strength Test: Measures the ultimate compressive strength and deformation of the packaging.
- Fixed Value Test: Evaluates the packaging's performance under a set pressure and deformation.
- Stacking Test: Simulates warehouse stacking conditions to assess how containers hold up under prolonged pressure.
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Touch Screen Interface: The tester features an intuitive touch screen interface for easy operation. It displays real-time compression force, deformation, and test curves.
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Microcomputer Processing: With automatic measurement and intelligent result analysis, the Box Compression Tester ensures precise data collection and analysis.
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High Accuracy: The device uses a synchronous motor and an accurate lead screw system for precise compression testing.
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Embedded Printer: The built-in micro printer provides immediate printing of test results for documentation and reporting purposes.
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Wide Range of Applications: The Box Compression Tester can be used to test various types of packaging materials, including corrugated fiberboard, solid fiberboard, plastics, and more.
How the Box Compression Tester Works
The Box Compression Tester operates by placing a container between two flat platens. The lower platen is mechanically lowered to compress the container. The tester measures and records the force and deformation required to compress the container to failure or until a predefined load or displacement is reached.
Applications of the Box Compression Tester
The Box Compression Tester is used in testing a wide range of shipping containers, such as:
- Corrugated Boxes: Small to large cardboard boxes used for various products.
- Plastic Barrels: Containers used for packaging liquids like edible oil and mineral water.
- Paper Drums and Boxes: Common in the food and beverage industry for packaging dry products.
- Intermediate Bulk Containers (IBC): Large containers used for storing and transporting bulk liquids or solids.
The tester can evaluate packaging with or without contents, making it versatile for manufacturers, quality control teams, and research institutions.
Standards Compliance
The Box Compression Tester is designed in accordance with various international standards to ensure its reliability and accuracy. These include:
- ISO 2234
- ISO 12048
- ISO 2874
- ASTM D642
- ASTM D4169
- TAPPI T804
- JIS Z0212
- GB/T 4857.3
- GB/T 4857.4
- QB/T 1047
These standards ensure that the tester meets global testing requirements for compressive resistance and packaging strength.
Technical Specifications of the Box Compression Tester
Model | Test Space (mm, LWH) | Test Range | Test Speed | Deformation Error | Loadcell Error |
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BCT-1500 | 150015001500 | 0.25KN to 5KN | 5-300 mm/min | ≤±1mm | ±1% |
BCT-1200 | 120012001200 | 0.25KN to 5KN | 5-300 mm/min | ≤±1mm | ±1% |
BCT-1000 | 10008001000 | 0.25KN to 5KN | 5-300 mm/min | ≤±1mm | ±1% |
BCT-800 | 800600800 | 0.25KN to 5KN | 5-300 mm/min | ≤±1mm | ±1% |
BCT-600 | 600400600 | 0.25KN to 5KN | 5-300 mm/min | ≤±1mm | ±1% |
BCT-500 | 500500500 | 0.25KN to 5KN | 5-300 mm/min | ≤±1mm | ±1% |
Frequently Asked Questions (FAQs)
1. What industries need a Box Compression Tester?
The Box Compression Tester is essential for industries that rely on shipping and packaging, including:
- Packaging and logistics companies
- Food and beverage manufacturers
- Pharmaceutical companies
- Cosmetics and personal care industries
- Paper and cardboard manufacturers
2. How is the Box Compression Tester used?
The tester measures the compressive strength of containers by applying a load until the container fails or a preset displacement is reached. It simulates real-life conditions such as stacking and compression during transportation.
3. What is the fixed value test, and how is it conducted?
The fixed value test applies a set load or displacement to the container until the predetermined value is reached. This test helps evaluate how packaging performs under specific conditions.
4. What is a stacking test?
The stacking test simulates the conditions of stacked containers in a warehouse. A predetermined load is applied to the container for a set time (usually 24 hours) to observe how it holds up under pressure.
5. Can the Box Compression Tester be used for multiple containers at once?
Yes, the tester is capable of handling multiple containers in a single test, making it ideal for batch testing in production environments.