Bottle Perpendicularity Tester Coaxial Tester PET Bottle Verticality Tester Manual Bottle Gauge

Main Parameter

The Bottle Perpendicularity Tester is a specialized instrument designed for accurately measuring the coaxial deviation and verticality of various bottle types, including ampoule bottles, penicillin bottles, and PET bottles. This tester is essential for pharmaceutical companies, packaging manufacturers, testing laboratories, and quality control departments. It ensures compliance with industry standards by providing reliable, repeatable measurements of bottle perpendicularity, thereby enhancing the quality of products and ensuring safety and regulatory adherence.

This instrument is ideal for a wide range of applications in industries such as pharmaceuticals, food and beverage, packaging materials, and laboratories that require precise verification of bottle geometry. By detecting even minute deviations in verticality, the Bottle Perpendicularity Tester helps reduce product defects and ensures that containers will perform optimally in automated production lines and filling processes.

Working Principle of the Bottle Perpendicularity Tester

The Bottle Perpendicularity Tester operates by securing the sample bottle on a rotating platform. The bottle’s neck is brought into contact with a highly sensitive dial gauge or digital measuring head. As the bottle completes a full 360° rotation, the instrument records the maximum and minimum gauge readings. The vertical axis deviation is then calculated as half the difference between these two readings. This simple yet effective testing principle provides a highly accurate measurement of any misalignment.

Key Features of the Bottle Perpendicularity Tester

1. Wide Sample Range: Accommodates various bottle diameters from 5mm to 145mm, making it versatile for different bottle types used across industries.
2. Precise Measurement: With a testing range of 0-12.7mm and optional division values of 0.01mm or 0.001mm, the tester ensures high precision.
3. Adjustable Measuring Height: Suitable for measuring bottles of various heights, ranging from 15mm to 300mm.
4. High Accuracy Standards: Designed to meet standards including YBB00192003, YBB00332002, GB 8452, and GB 2639, ensuring compliance with industry regulations.
5. Digital Configuration: Comes with a digital measuring head for ease of use and increased accuracy in results.
6. Durable Design: Built to withstand the demands of frequent testing in industrial environments.

Applications of the Bottle Perpendicularity Tester

The Bottle Perpendicularity Tester is widely used in:

• Pharmaceutical Industry: To verify the verticality of ampoule and penicillin bottles, ensuring consistency for use in automated filling and packaging machines.
• Food and Beverage Industry: For testing PET bottles and other beverage containers to ensure they meet quality standards for sealing and stability.
• Packaging Industry: Essential for maintaining the quality of bottles used in consumer packaging, ensuring proper alignment for labeling and capping processes.
• Quality Control Laboratories: Ideal for routine quality checks on production lines to prevent bottle defects and ensure product safety.

Technical Specifications

Industry Standards Compliance

The Bottle Perpendicularity Tester is compliant with several international and national standards, ensuring its suitability for use in various regulated industries. These standards include:

• YBB00192003: National standard for testing bottle perpendicularity in pharmaceutical packaging.
• YBB00332002: Related to packaging materials and testing methods.
• GB 8452: Covers methods for testing glass containers for pharmaceutical use.
• GB 2639: Specifies requirements for rigid plastic packaging containers.

Why Choose Our Bottle Perpendicularity Tester?

1. High Accuracy and Reliability: Our tester provides precise measurements to ensure your bottles meet required specifications. The ability to detect even small deviations helps maintain the quality and consistency of your products.
2. User-Friendly Design: The digital interface and straightforward testing process make it easy to operate, reducing the training time for new users.
3. Versatile and Customizable: Whether you are working with different bottle materials or sizes, our Bottle Perpendicularity Tester can be adjusted to meet your specific requirements.
4. Built for Industrial Use: The robust design ensures durability and long-term operation, even under frequent testing conditions.

Additional Uses and Benefits

• Improved Product Quality: By detecting bottle perpendicularity issues early in the production process, manufacturers can reduce the likelihood of product recalls or customer complaints.
• Enhanced Efficiency: Ensures proper bottle alignment, which is critical for automated processes such as filling, capping, and labeling.
• Reduced Waste: Identifying non-compliant bottles before they reach the packaging line minimizes waste and associated costs.

Understanding Bottle Perpendicularity Testing

Bottle perpendicularity, also known as coaxial deviation, refers to the alignment of a bottle’s neck with its base. Inconsistencies in perpendicularity can cause significant issues during filling, sealing, and labeling operations, potentially leading to leaks, spillage, or improper sealing. Testing for bottle verticality is therefore a crucial step in quality assurance for industries that rely on precise container specifications.

The Bottle Perpendicularity Tester plays a vital role in ensuring that bottles used for pharmaceuticals, beverages, and other products meet stringent verticality standards. By accurately measuring the degree of misalignment, the instrument helps manufacturers maintain product quality and compliance.

Configuration and Optional Accessories

The standard configuration of the Bottle Perpendicularity Tester includes the mainframe and digital measuring head, ensuring everything required for precise testing is readily available. Optional accessories can be provided to meet specific testing requirements, such as:

• Customized Bottle Fixtures: For non-standard bottle shapes and sizes.
• Advanced Data Logging Features: Allows for integration with software for better tracking and analysis.
• Additional Dial Gauges or Digital Probes: For different measurement ranges.

Maintenance and Calibration

To ensure long-term accuracy, it is essential to regularly calibrate the Bottle Perpendicularity Tester. The instrument’s calibration procedures are straightforward and can be performed by trained personnel or through our professional calibration services.