Leak Detector Plastic Bag Seal Integrity Tester Package Leak Tester Vacuum Method ASTM D3078

The Plastic Bag Seal Integrity Tester is a cutting-edge instrument designed for the reliable and accurate detection of leaks in sealed packages, containers, and bags. Built with a vacuum method compliant with ASTM D3078, this tester ensures package seal integrity and prevents potential product contamination. Its automated process, user-friendly operation, and robust design make it a valuable tool across multiple industries, including food, beverage, pharmaceuticals, daily chemicals, and electronics.

Key Features of Plastic Bag Seal Integrity Tester

1. Automated Leak Test Process: The Plastic Bag Seal Integrity Tester offers a fully automatic testing procedure that minimizes human intervention and error, improving efficiency and consistency in leak detection.
2. Precise Digital Control: Equipped with advanced digital settings, users can customize the vacuum degree and test time for optimal accuracy, ensuring a precise test every time.
3. Stable Vacuum Generation: The device uses a vacuum ejector to generate a stable vacuum environment without the need for an external vacuum pump, making the operation quieter and reducing the overall maintenance cost.
4. Multiple Chamber Sizes: The tester is available with different chamber sizes to accommodate a variety of package sizes, with custom configurations available for unique testing needs.
5. Durable and Transparent Chamber: The chamber is made from extra-thick perspex, ensuring durability and allowing visual inspection during the test process for immediate feedback.
6. Automatic Maintenance of Vacuum and Air Back-flushing: The system automatically maintains the vacuum and provides an air back-flushing feature, ensuring a quick and efficient return to atmospheric pressure after testing.
7. No Vacuum Pump Required: This Plastic Bag Seal Integrity Tester eliminates the need for an external vacuum pump, simplifying setup and operation while reducing space requirements in the lab.

Industries and Applications

The Plastic Bag Seal Integrity Tester is widely used in industries where packaging plays a critical role in product quality and safety, including:

• Food and Beverage: Ensuring the integrity of sealed packages, preventing contamination, and maintaining product freshness.
• Pharmaceuticals: Guaranteeing the airtightness of drug packaging to comply with regulatory standards and avoid product degradation.
• Daily Chemicals: Verifying the seal integrity of chemical products to avoid leaks that could compromise safety or product performance.
• Electronics: Protecting sensitive electronic components from moisture ingress through reliable packaging seals.

How the Plastic Bag Seal Integrity Tester Works

The Plastic Bag Seal Integrity Tester operates using a vacuum method to detect leaks. Packages are submerged in water, and the air is evacuated from the vacuum chamber. A drop in pressure causes the package to expand, and any leaks present will cause air bubbles to escape from the package. The test process is fully automated, and the digital controls allow precise adjustment of the vacuum level and test duration to match specific testing requirements.

Advantages of Using the Plastic Bag Seal Integrity Tester

1. Enhanced Product Quality: By detecting leaks, the Plastic Bag Seal Integrity Tester helps manufacturers ensure the highest quality standards for their products, reducing the risk of contamination or spoilage.
2. Regulatory Compliance: Meeting industry standards such as ASTM D3078 is critical for many industries, and this tester ensures compliance with those regulations, improving marketability and consumer trust.
3. Cost-Effective Operation: With no need for an external vacuum pump and automated functionality, the Plastic Bag Seal Integrity Tester offers low operating costs and minimal maintenance.
4. Customizable Options: Different chamber sizes and customizable features make the tester versatile for various packaging sizes and types, allowing manufacturers to use it across multiple product lines.
5. Fast and Efficient Testing: The automatic process reduces the time required for each test, allowing for higher throughput in quality control labs and packaging facilities.

Technical Specifications

• Vacuum Range: 0 ~ -90 KPa / 0 ~ -13 PSI
• Vacuum Chamber Size: 270 mm (Diameter) x 210 mm (Height) (Custom sizes available)
• Gas Source: Compressed air
• Gas Pressure: 0.7 MPa / 101.5 PSI
• Standards: Compliant with ASTM D3078

Why Choose Our Plastic Bag Seal Integrity Tester?

1. Versatility Across Industries: From food packaging to pharmaceuticals and beyond, the Plastic Bag Seal Integrity Tester is designed to meet the diverse needs of a range of industries.
2. Proven Reliability: Built to last, the tester's durable construction ensures long-term reliability, making it a trusted solution for leak detection in even the most demanding applications.
3. User-Friendly Design: The intuitive controls and automated functions make it easy for operators to set up and conduct tests without extensive training.
4. Global Standards Compliance: By complying with ASTM D3078, this tester helps companies meet global standards for packaging quality, ensuring market access and consumer protection.

How to Choose the Right Plastic Bag Seal Integrity Tester for Your Needs

When selecting a Plastic Bag Seal Integrity Tester, consider the following factors:

• Package Type and Size: Ensure that the vacuum chamber can accommodate your package dimensions, or opt for a customized chamber if needed.
• Testing Environment: Depending on your industry, the requirements for testing conditions may vary. Choose a tester that offers the appropriate vacuum levels and precision.
• Regulatory Requirements: Verify that the tester complies with the necessary industry standards, such as ASTM D3078, to ensure regulatory compliance.

FAQs About Plastic Bag Seal Integrity Tester

1. How does the Plastic Bag Seal Integrity Tester detect leaks?
The tester uses a vacuum method to detect leaks by submerging packages in water. When the vacuum is applied, any leaks will cause air bubbles to appear, indicating a compromised seal.

2. What types of packages can be tested with the Plastic Bag Seal Integrity Tester?
This tester is versatile and can be used on various types of packaging, including plastic bags, pouches, bottles, and other sealed containers.

3. Can the tester be customized for different package sizes?
Yes, the vacuum chamber is available in different sizes, and custom configurations can be made to accommodate specific testing needs.

4. Is the Plastic Bag Seal Integrity Tester compliant with industry standards?
Yes, the tester complies with ASTM D3078, a widely recognized standard for package integrity testing.

5. How long does a typical test take?
Test durations vary based on the package size and vacuum settings, but the automated process ensures a quick and efficient testing cycle.